Industry 4.0 for Manufacturing

Legacy OT Meets Modern IT

Manufacturing operations still largely run on legacy operational technology (OT) systems that were never designed to connect with modern IT infrastructure. The result is a blind spot—leadership lacks real-time visibility into production, quality, supply chain, and logistics.

IoT sensor data sits unused, supply chain disruptions go undetected until they cause impact, and the convergence of OT and IT creates integration complexity that most teams aren't equipped to handle.

OT/IT Convergence Challenges

Legacy OT systems and modern IT platforms speak different languages, making integration complex and risky.

No Real-Time Operational Visibility

Leadership relies on delayed, batch-processed reports instead of real-time operational intelligence.

IoT Data Not Actionable

Sensors generate vast amounts of data but it is not processed, analysed, or turned into operational decisions.

Supply Chain Blind Spots

Lack of end-to-end visibility across the supply chain prevents proactive disruption management.

Our Approach

We build the connected infrastructure that bridges OT and IT, enabling real-time visibility and intelligent decision-making across your operations.

IoT Sensor Platform

End-to-end IoT architecture connecting factory floor sensors to cloud analytics for real-time equipment and process monitoring.

Real-Time Operational Dashboards

Live dashboards that give leadership instant visibility into production, quality, and supply chain metrics.

Digital Twin Implementations

Virtual replicas of your physical operations that simulate scenarios, predict outcomes, and optimise processes.

Supply Chain Visibility Platform

End-to-end supply chain monitoring that tracks materials, shipments, and partner performance in real time.

Edge Computing Architecture

Processing data at the edge for low-latency decision-making on the factory floor without cloud round-trips.

Analytics & Reporting Automation

Automated analytics pipelines that turn raw operational data into actionable insights and executive reports.

Our Offerings

Choose the engagement level that fits your organisation's needs and ambitions.

Essentials

A focused assessment that evaluates your Industry 4.0 maturity, OT/IT landscape, and initial opportunities.

Industry 4.0 Maturity Assessment: Evaluation of your current digital maturity across operations, data infrastructure, and workforce readiness.

OT/IT Landscape Review: Assessment of your operational and information technology environments, convergence readiness, and integration gaps.

Initial Opportunity Mapping: Findings report identifying priority Industry 4.0 use cases, quick wins, and recommended next steps.

Ideal for manufacturers seeking clarity on their Industry 4.0 readiness and where to focus first.

Talk to an Expert

Professional

Everything in Essentials, plus a connected operations strategy, IoT/digital twin feasibility study, and technology architecture recommendations.

Connected Operations Strategy: Comprehensive strategy document covering OT/IT convergence, data architecture, and phased transformation planning.

IoT & Digital Twin Feasibility Study: Detailed analysis of IoT and digital twin opportunities with business case, technical requirements, and vendor-neutral guidance.

Technology Architecture Recommendations & Workforce Readiness Plan: Target architecture guidance paired with a plan for upskilling teams to operate in a connected environment.

Ideal for manufacturers ready for a thorough Industry 4.0 strategy with clear technology direction.

Launch a Team

Enterprise

Everything in Professional, plus enterprise-wide Industry 4.0 strategy, multi-facility coordination, and ongoing advisory.

Enterprise Industry 4.0 Strategy: Organisation-wide strategy aligning connected operations initiatives across all facilities and supply chain partners.

Multi-Facility Coordination & Supply Chain Digitisation Roadmap: Cross-site planning with a phased roadmap for digitising supply chain visibility and partner integration.

Ongoing Strategic Advisory: Retained advisory engagement providing continuous guidance as your Industry 4.0 programme matures.

Ideal for manufacturers seeking organisation-wide Industry 4.0 strategic alignment and sustained expert guidance.