AI & Automation

for Manufacturing & Supply Chain

Deploy predictive maintenance, quality control automation, and production optimisation powered by AI to reduce downtime, improve efficiency, and build an AI-capable workforce.

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Staying Competitive Requires AI

Manufacturing is increasingly competitive, and organisations that fail to adopt AI and automation risk falling behind. Predictive analytics can prevent costly downtime, automated quality control can reduce defects, and production optimisation can dramatically improve throughput.

But most manufacturers lack the internal AI capability to realise these benefits. Reactive maintenance practices, manual quality control, workforce skills gaps, and fragmented automation initiatives all stand in the way of transformation.

Reactive Maintenance

Unplanned equipment failures cause costly downtime and disrupt production schedules.

Manual Quality Control

Human-dependent quality inspection is slow, inconsistent, and unable to scale with production demands.

Workforce AI Skills Gap

Operations teams lack the digital skills needed to work with AI and automation tools effectively.

Fragmented Automation

Disconnected automation initiatives across departments fail to deliver enterprise-wide impact.

Our Approach

We deliver end-to-end AI and automation solutions that transform manufacturing operations from reactive to predictive.

1

Predictive Maintenance AI

Machine learning models trained on your operational data to predict equipment failures before they cause unplanned downtime.

2

Quality Control Automation

AI-powered inspection systems that detect defects faster and more consistently than manual processes.

3

Production Optimisation

Algorithms that optimise production scheduling, resource allocation, and throughput based on real-time operational data.

4

Team AI Upskilling

Structured training programs that build AI literacy and competence across your operations workforce.

5

Automated Reporting Pipelines

Automated data collection and reporting that eliminates manual spreadsheet-based operational reporting.

6

Computer Vision Inspection

Camera-based inspection systems using computer vision to automate visual quality control at production line speed.

Key Outcomes

30%

Reduction in unplanned downtime

25%

Improvement in production efficiency

100%

AI-capable workforce

100%

Data-driven operations

Our Offerings

Choose the engagement level that fits your organisation's needs and ambitions.

Essentials

A focused assessment that evaluates your operations AI readiness, automation opportunities, and workforce skills.

Operations AI Readiness Assessment: Evaluation of your data maturity, operational processes, and infrastructure readiness for AI and automation.

Automation Opportunity Audit: Systematic review of production and operational workflows to identify high-value automation candidates.

Workforce Skills Review: Assessment of current workforce AI and digital literacy with gap analysis and training recommendations.

Ideal for manufacturers seeking clarity on their AI readiness and where to focus first.

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Professional

Everything in Essentials, plus an AI & automation strategy, use case roadmap, and workforce upskilling programme design.

AI & Automation Strategy: Comprehensive strategy document covering use case prioritisation, investment planning, and phased adoption approach.

Use Case Prioritisation Roadmap: Detailed roadmap ranking automation opportunities by impact, feasibility, and implementation complexity.

Workforce Upskilling Programme Design & Technology Recommendations: Structured training programme paired with vendor-neutral technology guidance for your priority use cases.

Ideal for manufacturers ready for a thorough AI strategy with clear priorities and workforce planning.

Launch a Team

Enterprise

Everything in Professional, plus enterprise-wide AI strategy, cross-facility alignment, and ongoing advisory.

Enterprise-Wide AI Strategy: Organisation-wide strategy aligning AI and automation initiatives across all facilities and business functions.

Cross-Facility Alignment & Executive Transformation Roadmap: Facilitated workshops and planning to coordinate AI priorities, investment, and change management across sites.

Ongoing Strategic Advisory: Retained advisory engagement providing continuous guidance as your AI and automation programme matures.

Ideal for manufacturers seeking organisation-wide AI strategic alignment and sustained expert guidance.

Launch a Team

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Let's explore how Adaca's journey can support yours.

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